We provide Special Purpose Machines (SPMs) that are custom-engineered to perform specific production tasks beyond the capabilities of off-the-shelf equipment. Our SPM solutions enhance precision, speed, and efficiency in repetitive assembly line processes, and when integrated with robots, provide additional flexibility in tasks and movements.
As part of our Automation Discovery Process (ADP), we will define key inputs and outputs, analyse handled products and materials and determine critical machine requirements. Next, we’ll conceptualise and validate SPM designs using 3D CAD mock-ups, robot simulations and cycle-time analysis. At the end of the design phase, we’ll present the final concept, explain the technology, provide cost estimates and timelines and answer any questions.
In this step, we will draft key mechanical and electrical engineering specifications to support the fabrication and assembly of mechanical components and electrical wiring. We will then develop and program SPM software that aligns with Factory Acceptance Testing (FAT) requirements
Finally, we will provide a comprehensive end-to-end integration solution, handling the delivery, installation and commissioning of the physical SPM on-site. This process includes electrical wiring, connectivity, Site Acceptance Testing (SAT) and training for operators and maintenance staff.
We have partnered with a range of prominent clients and the SPM solutions we’ve implemented highlight our expertise in designing and deploying machines that address specific manufacturing challenges, delivering substantial efficiency gains and cost savings:
We worked collaboratively with Legrand to design an SPM consisting of a single robot and gripper — to complete multiple tasks including screw assembly, attaching top and bottoms plates and assembling the switch itself. Legrand established new benchmarks in efficiency — tripling production — in this highly competitive global industry.
Capral’s operations were restricted by an industry standard hot billet loading machine that required frequent maintenance and cleaning in a hazardous zone. We collaborated with Capral to replace their loading machine with custom industrial robots and robust gripping technologies that only require once-a-year servicing.
With 6,000 unique aluminium profiles and frequent customisations, Capral encountered major efficiency and safety challenges in sorting, picking, packing and loading orders for distribution. Working closely with Capral, we designed and implemented an AI-powered robotic SPM to automate the process from picking to packaging, cutting freight volumes by 50%.
Responding to a finite business opportunity, Fletcher Insulation tasked us with increasing their production by 100% by eliminating a bottleneck in the packaging of their insulation batts for shipping. We developed a system leveraging conveying technologies and special purpose packaging jigs to collate and compress shipping bundles for palletisation.
As your business adapts and evolves, we’re committed to supporting your continuous improvement through periodic reviews.
Innovation has a place in every industry. For four decades we have designed, manufactured and delivered over 650 automation solutions for national and international manufacturing challenges in a diverse range of industries. Our commitment to innovation drives us to continuously advance industry standards and lead transformative change.
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